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不鏽鋼加工廠在產品加工的時候注意事項

發布日期:2016-09-16 瀏覽次數:文章來源:未知 作者:北京不鏽鋼

導讀:現在使用不鏽鋼可以製作很多的產品,例如生活中常見的護欄、屏風、貨架等等產品,有一部分的產品在製作加工之前還要對其進行特定的加工,這樣製作 出來的產品才能保證美觀和裝飾的效果,所以很多特定的加工是必不可少的一部分。但是很多的廠家在對產品進行加

    現在使用不鏽鋼可以製作很多的產品,例如生活中常見的護欄、屏風、貨架等等產品,有一部分的產品在製作加工之前還要對其進行特定的加工,這樣製作
出來的產品才能保證美觀和裝飾的效果,所以很多特定的加工是必不可少的一部分。但是很多的廠家在對產品進行加工為了節省加工時間,會采用很普通的加工方法對產品進行加工,這樣時間久了以後就會出現問題,出現生鏽或者其他的情況等等,既影響美觀有又可能出現質量問題。
    還有這樣一種情況,很多廠家為了節省加工成本會采用劣質的不鏽鋼或者和不鏽鋼相似的產品進行加工,這樣製作的產品也可以算是對消費者的欺騙,所以以在選擇不鏽鋼加工廠家時一定要考慮廠家的各方麵的因素等等。
    因此如果你要進行不鏽鋼產品的加工,要進行多方麵的考慮這樣才能夠保證產品質量或者說不會對以後的在產品的使用過程中出現任何的問題等,北京AG平台不鏽鋼可以承接各種不鏽鋼產品的加工製作服務,無論是產品的質量或者是產品的用材等等方麵AG平台都會使用最好的,為客戶提供一個放心的使用。
   在21世紀這個科技飛速發展以及時代不斷進步的時代,越來越多的人們選擇使用經濟實惠而且質量還不錯的材料對產品進行加工,而現在滿足人們需求的材料多數還是偏向於不鏽鋼材料。因為不鏽鋼材料有很好的自身屬性,而且製作出來的產品外邊也很美觀,同時這種材料還有很好的耐用性,無論使用多久都能夠保證自身的亮度。這些都是不鏽鋼材料擁有而其他金屬材料所達不到的。即是說這種材料有很好的使用效果,但在加工的過程中還是有很多考慮的因素以及注意的問題。
      1、加工區:不鏽鋼件的加工區域應相對固定。不鏽鋼件加工區的平台應采取隔離措施,如鋪上橡膠墊等。不鏽鋼加工區的定置管理、文明生產應加強,以避免對不鏽鋼件的損傷與汙染。
    2、下料:不鏽鋼件的下料采用剪切或等離子切割、鋸切等。
  ⑴剪切:剪切時,應與送進支架隔離,落料鬥也應鋪以橡膠墊,避免劃傷。
  ⑵等離子切割:等離子切割後,割渣應清理幹淨。批量切割時,對於已完成的零件應及時清理出現場,以避免割渣對工件的玷汙。
  ⑶鋸切下料:鋸切下料時,夾緊應加以膠皮保護,鋸切後應清理工件上的油汙、殘渣等。
  3、機械加工:不鏽鋼件在車、銑等機械加工時也應注意防護,作業完成應清理幹淨工件表麵的油汙、鐵屑等雜物。
  4、成型加工:在卷板、折彎過程中,應采取有效措施避免造成不鏽鋼件表麵劃傷和折痕。
  5、鉚焊:不鏽鋼件在組對時,應避免強製組裝,尤其避免火焰烤校裝配。組對或製作過程如有臨時采用等離子切割時,應采取隔離措施以避免割渣對其它不鏽鋼件的汙染。切割後,工件上的割渣應清理幹淨。
  6、焊接:不鏽鋼件焊接前必須認真清除油汙、鏽跡、灰塵等雜物。焊接時盡量采用氬弧焊接,采用手工電弧焊時應采用小電流、快速焊,避免擺動。嚴禁在非焊接區域引弧,地線位置適當、連接牢固,以避免電弧擦傷。焊接時應采取防飛濺措施(如刷白灰等方法)。焊後應用不鏽鋼(不得采用碳鋼)扁鏟徹底清理熔渣和飛濺。
  7、多層焊:多層焊時,層間熔渣必須清除幹淨。多層焊時,應控製層間溫度,一般不得超過60℃。
  8、焊縫:焊縫接頭應修磨,焊縫表麵不得有熔渣、氣孔、咬邊、飛濺、裂紋、未熔合、未焊透等缺陷,焊縫與母材應圓滑過渡,不得低於母材。
  9、矯形:不鏽鋼件的矯形,應避免采用火焰加熱方法,尤其不允許反複加熱同一區域。矯形時,盡量采用機械裝置,或用木錘(橡皮錘)或墊橡皮墊錘擊,禁止用鐵錘錘擊,以避免損傷不鏽鋼件。
10、搬運:不鏽鋼件在加工過程中進行搬運時,應用運輸工具(如小車、電瓶車或天車等),並應潔淨有隔離防護措施,以防灰塵、油汙、鐵鏽汙染不鏽鋼。嚴禁在平台或地麵直接拖拉,嚴禁磕碰和劃傷。文章來源:(http://www.justgoshop.net
   Now the use of stainless steel can make many products, such as the life of common rail, screen, shelf and so on, there is a part of the products in the production process before but also specific processing on its production, so
Out of the product to ensure that the effect of beauty and decoration, so many of the specific processing is an essential part of. But many manufacturers in the product processing in order to save processing time by processing method of ordinary processing of the product, so after a long time, there will be problems, rusting or other situations, not only affects the appearance and possible quality problems.
There is such a situation, many manufacturers in order to save processing costs will adopt stainless steel or stainless steel and inferior similar products processing, this product can also be regarded as consumer fraud, so in the choice of stainless steel processing manufacturers must consider various factors of manufacturers and so on.
So if you want to do the processing of stainless steel products, should be more consideration so as to ensure the quality of products or not on any problems in the process of using the product, Beijing Yi fengyuanda stainless steel can undertake all kinds of stainless steel products processing and production services, whether it is product quality or product timber and so on we will use the best, to provide customers with a safe use.
Progress in twenty-first Century the rapid development of science and technology and the era, more and more people choose to use affordable and good quality materials for product processing, and now most people meet the demands of the material or bias in stainless steel material. Because the stainless steel material has a very good own properties, and the production of the product is also very beautiful outside, and this material has a good durability, no matter how long it can ensure that the brightness of their own. These are stainless steel and other metal materials are not. That is to say that this material has a very good use effect, but in the process of processing or there are many factors to consider and pay attention to the problem.
1, processing area: stainless steel parts of the processing area should be relatively fixed. Stainless steel parts processing area of the platform should take isolation measures, such as laying on the rubber pad, etc.. Management and processing stainless steel production should be strengthened, in order to avoid the damage and pollution of stainless steel.
2, under the material: stainless steel parts cutting or plasma cutting, sawing, etc..
1: shear shear, and the feeding bracket should be isolated, hopper should be covered with rubber pad to avoid scratches.
The plasma cutting: plasma cutting, cutting slag shall be cleaned. When batch cutting, the finished parts should be cleaned up in time, so as to avoid the stain on the workpiece.
The saw cutting blanking, sawing cutting, clamping should be rubber protection after sawing, the workpiece should clean up the oil residue.
3, mechanical processing: stainless steel parts in cars, milling and other mechanical processing should also pay attention to the protection, work should be cleaned up the workpiece surface oil, iron and other debris.
4, molding: in coil, bending process, effective measures should be taken to avoid scratches on the surface of stainless steel and creases.
5, welding: Stainless Steel Group in time, should avoid forced assembly, especially avoid the flame grilled school assembly. In order to prevent the contamination of other stainless steel parts, the isolation measures should be taken to prevent the slag from cutting slag during the process of plasma cutting. After cutting, the cutting slag on the work piece should be cleaned.
6, stainless steel welding: welding must be carefully remove oil, rust, dust and other debris. Welding, as far as possible using argon arc welding, manual arc welding should be used in small current, fast welding, to avoid the swing. Is strictly prohibited in the welding area of arc, the ground wire is appropriate, the connection is firm, in order to avoid arc abrasion. When welding spatter measures should be taken to prevent (such as lime brush method etc.). Application of stainless steel after welding (not by steel) flat shovel thoroughly clean slag and spatter.
7, multilayer welding: multilayer welding, slag layer must be clean. Multilayer welding, the temperature should be controlled between layers, generally not more than 60.
8, weld: welded joints shall be grinding, welding slag, surface shall not have porosity, undercut, spatter, cracks, lack of fusion, incomplete welding defects, should be smooth transition metal and base metal, not less than the parent material.
9, orthopedic: stainless steel parts of the orthopedic, should avoid the use of flame heating method, in particular, do not allow repeated heating the same area. For, as a mechanical device, or with a wooden hammer (rubber hammer) or cushion rubber pad hammer, prohibit hammering, to avoid damage of stainless steel.
10, handling: stainless steel handling in the machining process, application of transport (such as car, car battery or crane etc.), and shall be clean isolation protection measures, to prevent dust, oil and rust pollution of stainless steel. No direct drag on the platform or ground, no bump and scratch.

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